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SPLICE TECHNOLOGY

SPLICE
TECHNOLOGY
& SPLICING
MACHINES

Splice / Crimp Technology produces gas-tight, repeatable, and waste-free low resistance crimped connections. It has proven to be the lowest applied cost wire connection in the industry. Splice Technology feeds, cuts, forms, and splices connections quickly, eliminating the need for pre-formed crimps or high-maintenance alternatives like a fusion splicer.

Splice technology application

CORE ADVANTAGES

WHY SPLICING?

PRESS-FIT VERSATILITY

  • Compatible with virtually all wire and cable types
  • Vast toolset library for most common wire diameters
  • Numerous continuous spliceband material and size options
  • Wire-to-wire
  • Wire-to-PCBAs (D-Bit)
  • Textiles, Fiberglass, Plastics
  • Wire-to-component
  • Wire-to-flex circuit (D-Bit)

PRESS-FIT VALUE

  • Lowest applied assembly cost connection
  • Production up to 2,300 crimps per hour
  • Fast tooling changes
  • Efficient, continuously fed material
  • No scrapped material
  • Easy to operate/fast learning curve —ideal for operators working with a semi automatic machine

PRESS-FIT RELIABILITY

  • Over 60 years in the industry
  • Consistent and repeatable processes and controls
  • Proven tool sets
  • Meets UL 486C
  • Meets MIL - STD 202
  • Meets IEC 60352-2
  • Meets IPC/WHMA-A-620

SPLICE APPLICATIONS

3-way splice connectionMulti-component splice, parallel circuit
3-post micro switch crimp connection3-post micro switch, used in automotive applications, splicing proved more reliable and faster than soldering
Multi-component crimp connectionMulti-component jumper splice, RC band pass circuit
Multi-component series crimp connectMulti-component series splice, series circuit
Wire to component crimp / spliceTungsten wire lead for UV light
Wire to component crimp / spliceSensor for utility meters, uncompromised reliability
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WIRE TO WIRE

Splicing / crimping is a proven technology that solves assembly challenges where soldering is inadequate mechanically due to vibration, susceptibility to pull forces, fatigue or other usability factors (heat sinking, wetting, flux restrictions). Unlike a traditional fusion splicer, splicing with continuous spliceband material eliminates prep work and reduces total process time — making it a better long-term solution than wire connectors or adhesive-based options like electrical tape.

Autosplice Spliceband provides the lowest applied assembly cost connection when compared to soldering or resistance welding.​
Spliceband is compatible with solid and stranded wire types and is proven to be more than 50% faster than wire soldering connections.​
As the industry leader, our vast tooling library provides solutions to the most challenging wire types and materials. These tooling options can crimp multiple wires, 3-way wires, strain relief, magnet wire, tinsel wire, litz wire, and coax wire, of virtually all gauge diameters.
Produced in a variety of material options and sizes, Spliceband offers greater reliability than soldering with faster throughput.
Spliceband is produced with or without serrations with tool options than create a variety of finished splice crimps including, standard, ferrule, and pigtail versions.

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D-BIT (wire to PCB crimp connection)
Wire to PCB crimp / splice
wire to board crimp connection)D-BIT power jumper, multi-wire to PCB, provides low profile connection
wire to PCB splice connection
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WIRE TO PCB

Direct to Board Interconnect Technology eliminates the need for costly connectors, while producing a high quality connection.

D-BIT (wire to PCB crimp connection) provides high quality mechanical and electrical connection to PCB’s, flex circuits and other substrate materials, without the need for solder or traditional connectors.
Used with Autosplice SAS/2, SAS/3 and ACS2000 machines, D-BIT offers significant applied assembly cost savings for interconnections to printed circuit boards, flex circuits and other substrate materials by reducing components and assembly time.
D-BIT direct wire to circuit board technology can be applied to both solid and stranded wire.
D-BIT solves height restrictive assemblies where traditional connector methods are too tall or cost prohibitive. D-BIT assembly provides an excellent solution to PCB assemblies where solder joints cold form due to heat sinking.

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01 / 03

STRAIN RELIEF

Provides protection against cable failure caused from pulling, pushing, twisting.

Prevents mechanically applied forces from being transferred to the electrical conductor terminations
Supports a minimum of 10 lbs. pull force without slipping on jacket
Cable remains intact when crimped and when stressed by pulling, pushing or twisting forces
Works with over-molding, solid/smooth, and segmented wire grommets and bend reliefs
Small form factor saves space, fits most applications
Securely anchors and protects cable, reinforces mechanical strength
Manufactured from brass for durability and low cost, high volume applications
Works with Autosplice ACS2000 machines for efficient assembly (requires Strain Relief Tool Set)

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magnet
magnet
magnet
01 / 03

MAGNET WIRE

Using magnet-piercing splice band, the splice system will produce a connection of an unstripped magnet wire directly to wire or component.

Spliceband for magnet wire (M-Spliceband) provides a cost effective and reliable method for connecting wires to electric motors, transformers, speakers, coils, alternators, solenoids, inductors and small appliances.
​M-Spliceband uses a proprietary serrated profile, penetrating the various varnishes and coatings used on copper and aluminum magnet wire, producing a strong, reliable gas-tight interconnection between wires.
​Multiple wires can be spliced simultaneously, with no pre-stripping required. Supported by a variety of tool sets, M-Spliceband enables high productivity splicing connections with no wasted material.

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SPLICING MACHINES

01 / 01

ACM2

ACM2 has unprecedented machine life; over 25 years of reliable service reported by many customers.

The ACM2 splicing unit & system consists of a semi-automatic machine and a reel of continuous Spliceband material. The machine feeds, cuts, and forms the Spliceband to create highly reliable connections without expensive pre-formed crimps.

SPECIFICATIONS

  •  Eliminates soldering

  •  Scrap free operation

  •  Can be integrated into automated system

  •  Excellent process reliability

  •  Comprehensive Toolset library

  •  Push action Spliceband feeding mechanism

  •  Functions with Spliceband material types and widths  from 2 mm to 9 mm (Standard widths include 2 mm,      4 mm, and 6 mm)

01 / 01

G2

G2 has unprecedented machine life; over 25 years of reliable service reported by many customers.

The G2 splicing unit & system consists of a semi-automatic machine and a reel of continuous Spliceband material. The machine feeds, cuts, and forms the Spliceband to create highly reliable connections without expensive pre-formed crimps.

SPECIFICATIONS

  •  Eliminates soldering

  •  Scrap free operation

  •  Can be integrated into automated system

  •  Excellent process reliability

  •  Comprehensive Toolset library

  •  Push action Spliceband feeding mechanism

  •  Functions with Spliceband material types and widths  from 2 mm to 9 mm (Standard widths include 2 mm,      4 mm, and 6 mm)

SPLICE ASSEMBLY MADE EASY

Use our expertise and unlimited capacity to supplement your existing production or assemble it from scratch

Splice assembly services performed with lower costs at our manufacturing center in Mexico.

ISO TS16949 quality certification meets your highest manufacturing expectations

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