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INSERTION MACHINES

PIN INSERTION
MACHINES

As a global manufacturer of flexible PCB pin insertion machines and interconnect components, Autosplice offers a full range of automated assembly equipment tailored to your manufacturing requirements — streamlining your entire assembly line with precision automation tools, including integrated solutions for automatic terminal crimping and wire cutting where required.

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Autosplice pin insertion machine

From fully automated dual-head inline systems to precision bench-top pin machine, our quick change module systems offer cost-effective, rapid-turn solutions for today’s dynamic manufacturing environments — supporting complementary processes such as automatic terminal crimping and precision wire cutting within advanced production cells.

We have tooling available for solid press-fit, compliant solder less components with a wide range of pin diameters and pin lengths for PCBs, plastic, ceramic and metal substrates. Additionally, all tooling is transferable across the entire range of PCB pin insertion systems, accommodating future growth needs and enabling seamless integration with upstream and downstream processes like wire cutting and automatic terminal crimping.

Our systems support both automatic pin insertion for high-volume production and manual or semi-automated assembly processes, allowing manufacturers to scale efficiently from prototype builds to full production.

Our pin insertion machines are available in single-head or dual-head configurations, offering electronics manufacturers an ideal combination of flexibility and throughput for both high-mix and high-volume production environments.

Our pin insertion solutions are supported by global customer service staff and factory-trained technicians who are ready to assist you with both machine- and component-related design or service, including installation guidance and post-deployment support.

NORTH AMERICA

PIN INSERTION MACHINES

MicroSert

MicroSert

The MicroSert™ Bench Top Pin Insertion Machine is the most cost-effective automated platform designed for smaller production environments.

Its design allows one operator to run two machines simultaneously, which significantly increases the production efficiency.

​A single head stand-alone base incorporates a 12”x12” (304mm x 304mm) insertion area and is digital servo motor driven. Small but powerful, the MicroSert system inserts up to three components per second and is built for today’s fast-paced global manufacturing environment.

​We carry more than a dozen various insertion heads designed for each component. We also offer the development of unique heads and tooling specifically for your project. Our modular pin insertion head technology allows for quick application, tooling changeover, and maintenance without the need for a traditional arbor press.

SPECIFICATIONS

  • Insertion rate up to 3 per second

  • Repeatability: .001” (.0254mm)

  • Insertion area: 12”x12” (304 mm x 304 mm), scalable to 14” Y axis (355 mm) and 18” X axis (457 mm)

  • Large touch screen monitor: 10.4” (264 mm) 

  • Easy-to-program Windows XP Professional operating system

  • Industrial digital 3-axis controller

  • USB port

  • Interchangeable modular component heads

MiniSert

MiniSert

MiniSert is a cost-effective high-speed pin insertion system designed for smaller footprint applications.

This single head stand-alone platform comes complete with a 12” X 12” insertion envelope and servo driven head actuation.

Minisert XE comes complete with our standard vision system that detects and corrects board error and skew.
Additionally, a scan-all function allows for complete sequencing through the entire program to verify and correct all programmed insertion locations.

Engineered and manufactured to internationally recognized quality standards ISO/TS16949-2002.

SPECIFICATIONS

  • Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch

  • 12” X 12” insertion area

  • Accuracy +/- 0.001”

  • Vision system for PCB error correction

  • Single head platform

  • Component end of reel sensors

  • Touch screen monitor

  • Windows 7 operating system

  • Safety enclosure with light curtain

  • Inserts soldered and press-fit components

MultiSert

MultiSert

Fast and simple multiple parts and tooling changeovers along with auto-adjustment conveyors allow significant flexibility of the pin insertion manufacturing process.

Multisert XS is the culmination of over 50 years of experience, serving the automotive, telecommunications, medical, and industrial markets with applied interconnects for automated assembly line environments.

SPECIFICATIONS

  • Insertion rates up to 3 per second on .2” (5.08 mm) pitch

  • Up to 2 insertion heads

  • 18” x 18” Insertion area (457 mm x 457 mm)

  • Accuracy +/- 0.001”

  • Vision system for PCB error correction

  • PCB anvil support

  • Touch screen monitor

  • Windows 7 operating system

  • SMEMA interface

  • Interlocked enclosure with light curtain

  • Component end of reel sensors

  • Optional continuity sensor

  • Inserts soldered and press-fit components

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SYSTEM OPTIONS

  • Programmable rotary stage (0-360 degrees)

  • Real time insertion force monitoring

  • CE Compliant

  • Top or bottom view bar code scanners